Slipforms for hydropower projects
01 Jun 2019
2 Min Read
CW Staff
HCC opted for slipforms for the concreting of a 115-m-deep surge shaft for the Punatsangchhu hydropower project Stage I, a 1,200-mw, run-of-the-river project in Western Bhutan.
鈥淲e opted for slip-forming because it enables continuous, non-interrupted, cast-in-place jointless concrete structures that have superior performance characteristics compared to piece-wise construction using discrete form elements,鈥� says S D Jeur, Senior Vice-President, Projects, HCC.
Slipforms with a three-layered platform structure were used. The entire formwork structure was built in-house. The top platform was used to erect the reinforcement concrete, the middle platform was used for general movement, and the bottom one was used to provide the finishing to the concrete surface.
Slipforms have to be in a continuous motion so that the concrete does not stick to them. The speed of this formwork depends on several factors like the weather condition, the amount of concrete poured at a time and the size of the structure. As the slipform can move (slipping rate, usually between 5 and 30 cm/hour) whenever the concrete can carry the load of its weight in the lowest parts of form sheet, the likely concrete setting time was determined based on the weather conditions (temperature, humidity, etc), cement ratio, type of cement, slump and admixtures.
Usually, the slipform structure rises up with the daily progress of 0.75 m/day in standard conditions. However, at Punatsangchhu-I HEP, the daily progress harnessed from slipform was at an average of 1 m/day. The concrete lining thickness varied from 850 mm at the top, 1,200 mm in the middle and 1,500 mm at the bottom. Concrete was poured into the forms in layers of about 200 mm.
CHARU BAHRI
HCC opted for slipforms for the concreting of a 115-m-deep surge shaft for the Punatsangchhu hydropower project Stage I, a 1,200-mw, run-of-the-river project in Western Bhutan.
鈥淲e opted for slip-forming because it enables continuous, non-interrupted, cast-in-place jointless concrete structures that have superior performance characteristics compared to piece-wise construction using discrete form elements,鈥� says S D Jeur, Senior Vice-President, Projects, HCC.
Slipforms with a three-layered platform structure were used. The entire formwork structure was built in-house. The top platform was used to erect the reinforcement concrete, the middle platform was used for general movement, and the bottom one was used to provide the finishing to the concrete surface.
Slipforms have to be in a continuous motion so that the concrete does not stick to them. The speed of this formwork depends on several factors like the weather condition, the amount of concrete poured at a time and the size of the structure. As the slipform can move (slipping rate, usually between 5 and 30 cm/hour) whenever the concrete can carry the load of its weight in the lowest parts of form sheet, the likely concrete setting time was determined based on the weather conditions (temperature, humidity, etc), cement ratio, type of cement, slump and admixtures.
Usually, the slipform structure rises up with the daily progress of 0.75 m/day in standard conditions. However, at Punatsangchhu-I HEP, the daily progress harnessed from slipform was at an average of 1 m/day. The concrete lining thickness varied from 850 mm at the top, 1,200 mm in the middle and 1,500 mm at the bottom. Concrete was poured into the forms in layers of about 200 mm.
CHARU BAHRI
Next Story
Swamiraj Rebrands as House of Swamiraj, Announces Rs 210 Cr Project
In a strategic shift marking its evolution from a reputed builder to a lifestyle-focused brand, Swamiraj Constructions has rebranded as House of Swamiraj. With a two-decade legacy and over 1,700 homes delivered across the Mumbai Metropolitan Region (MMR), the company is embracing a new phase centred on community-driven, wellness-oriented living. The rebranding was unveiled via a digital campaign titled #BeyondDimensions, executed in three phases鈥攖easer, engagement, and launch. The campaign spotlighted the brand鈥檚 renewed commitment to designing homes that go beyond function to foster ..
Next Story
Morpho Dimensions Set to Cross Rs 1 billion Revenue in FY 25鈥�26
Morpho Dimensions, a venture of acclaimed architecture and design firm Morphogenesis, is transforming India鈥檚 office interiors landscape with a technology-first, design-led approach. With a secured orderbook of Rs 700 million and additional projects in the pipeline, the firm is confidently on track to cross Rs 1 billion in revenue in FY 2025鈥�26.聽By combining Artificial Intelligence (AI), Building Information Modelling (BIM), and Virtual Reality (VR), Morpho Dimensions enables clients to visualise and step into immersive, ready-to-operate workspaces within 90 days鈥攗shering in a new bench..
Next Story
TOTO鈥檚 NEOREST Surpasses 4 Million Global Shipments
TOTO has announced that its flagship smart toilet, NEOREST, has surpassed 4 million global shipments as of March 2025, marking a major milestone in the evolution of luxury sanitation and setting a new global benchmark in design-led hygiene innovation. Launched in 1993 with the aim to redefine conventional toilets, NEOREST has consistently merged cutting-edge technology with minimalist design. Over three decades, it has become a category-defining product, earning global acclaim with prestigious honours including the iF Design Award, Red Dot, and Green Good Design Awards. The integrate..